Mesh Size 150*150mm 4mm PLC Construction Mesh Welding Equipment

Mesh Size 150*150mm 4mm PLC Construction Mesh Welding Equipment

Construction Mesh Welding Equipment Introduction

1. The whole machine is controlled by man-machine interface +plc programming control mode, with a high degree of automation.
2. It can weld galvanized wire, cold drawn wire, black wire and other materials, with wide adaptability.
3. According to the capacitance of users, one-time or fractional welding can be adopted, with great flexibility.
4. The unit is designed as a separable structure to facilitate specification adjustment and maintenance.
5. The transformer adopts forced water cooling and is equipped with flow protection device, so that the unit can work reliably and continuously.
6. The welding pressure shall be uniform to ensure the quality of all welding joints.
7. The horizontal bar blanking device adopts stepping motor for automatic feeding to reduce labor intensity and improve efficiency.
8. The vertical dimension of the network can be changed through screen input to meet the needs of multi specification changes of the engineering.
9. The horizontal bar blanking position is equipped with a magnetic material throwing mechanism, which has fast blanking speed and high production efficiency.
10. The electrode is equipped with a device in place to ensure reliable and accurate blanking of the transverse reinforcement.

Construction Mesh Welding Equipment Features 

Main mesh welding machine

1. The welding machine is a device that applies pressure and electricity to the pre-positioned longitudinal and transverse lines to form welding points.

2. The upper contact pressure spring has a service life of more than 10,000,000 cycles under the rated load.

3. The main motor uses 7.5KW variable-frequency braking motor to ensure the welding pressure and speed.

4. Use the over-lining mold to ensure the accuracy of the mesh.

5. There is a cross-line detection device to ensure the accuracy of the cross-line thread placement position.

6. A single-phase welding transformer with a power of 200 KVA

7. The electrode blocks are made of chromium-zirconium copper with a hardness of HRB ≥ 78 and a conductivity of ≥ 50 MS/m. The specifications are 35×35×35 mm. The working surfaces can be interchanged for use, thereby increasing the utilization rate of the electrode blocks. The upper electrode is made of chromium-zirconium rods with a hardness of HRB ≥ 78 and a conductivity of ≥ 50 MS/m, and the specifications are ∅25 mm.

8. The electrode holder is made of T2 copper square with a conductivity of ≥ 56 MS/m. This increases the conductivity between copper plates and extends the lifespan of the electrodes.

9. The high-conductivity wire is made of T2 copper strip and is manufactured through cold bending process, which ensures the welding quality and extends the service life.

Longitudinal wire feeding

1. The longitudinal line system consists of material feeding detection, straightening cylinder and wire reel.

The feeding detection is used to check the material shortage condition along the longitudinal line, ensuring the continuity of the welding machine's operation.

2. The straightening device is carried out using a single straightening process to ensure the flatness of the mesh.

Cross wire hopper

1. The cross wire hopper is a conveying device that feeds the straightened and cut standard-length reinforcing bars to the welding electrode position of the main machine as required for welding.The cross-bar material hopper is a conveying device that feeds the straightened and cut standard-length reinforcing bars to the welding electrode position of the main machine as required for welding. It is composed of a platform ladder, a storage bin, and a discharge hopper. It is composed of a platform ladder, a storage bin, and a discharge hopper.

2. The stepper motor automatically picks up the filament and automatically drops it to the designated position.

3. The cross wire hopper is of tray type, which makes it easier for workers to operate the wire and reduces their labor intensity.

Recycle pull mesh

1. The repetitive pull mesh process involves pulling out the already welded horizontal lines according to the parameters set by the program to form a grid.The repetitive netting process involves pulling out the already welded horizontal lines according to the parameters set by the program to form a grid. Based on the length of the netting, this process can be repeated multiple times until the entire netting sheet is completely pulled out. Based on the length of the mesh, this process can be repeated multiple times until the entire netting sheet is completely pulled out.

The mesh hook is mechanically pulled, with pneumatic assistance for the lifting and lowering of the hook.The mesh hook is mechanically pulled, with pneumatic assistance for the lifting and lowering of the hook.

Control system

1. Using a PLC programmable control system and a touch screen operation interface.

2. Each functional structure is equipped with a fault detection device and has an automatic alarm and shutdown function.

3. The mesh specifications and the operating parameters of each mechanism are set through the touch screen interface.

The welding current and time are set through the touch screen on the main control cabinet.

4. By using a steel mesh welding controller and a thyristor for synchronous control, it is possible to achieve simultaneous welding of the transformer or separate control for each section.

Construction Mesh Welding Equipment Technical Parameters 

Applications of Construction Mesh 

Construction mesh welding equipment is mainly used for: welding of construction mesh, football field, railways, highways, bridges, buildings, residential quarters.

Construction Mesh Welding Equipment Photos